What are the Installation Steps of Air Operated Diaphragm Pump?
2024-07-25 14:11:01
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Air operated diaphragm pump is a new type of conveying machinery, the use of compressed air as a power source, for a variety of corrosive liquids, liquids with particles, high viscosity, volatile, flammable, toxic liquids can be pumped to the suction end. Air operated diaphragm pump belongs to the chemical industry commonly used in a kind of machinery, so next we introduce an installation of pneumatic diaphragm pump considerations and use of matters. Installation of air operated diaphragm pumps need to consider
1. Location: The best place to install equipment is usually determined by considerations such as noise, safety, and other rational considerations. Conflicting requirements for parallel installation will probably result in the usage of regional blockage, which will have an impact on the installation of additional pumps.
2. Piping: wait to determine the final pump position until all potential piping issues have been taken into account.
3. Installation Height: To prevent the issue of self-priming decrease, please carefully evaluate the double diaphragm pump's self-priming capability.
4. Air Supply: A ventilation pipe should be installed in every pneumatic diaphragm pump, and it should be able to supply enough air to give the proper pumping flow. The air pressure shouldn't go above 7 BAR. Instead, it should be calculated based on the various pumping requirements.
5. Use: To make it easier for maintenance staff to do daily inspections and troubleshooting, the pneumatic diaphragm pump's placement must be user-friendly.
It should be noted that installing an air-operated double diaphragm pump requires choosing short, straight pipe connections for the intake and exit, avoiding extra bends and fittings, and having the pump body be able to sustain all of the pipework on its own. Every pipe should be able to be supported independently by the pump body. In addition, it is important to arrange the pipes neatly to prevent stress on the pump body pipework. Additionally, you can install movable hoses to reduce the stress caused by the pump's normal back-and-forth activity. Placing a cushion between the pump body and the base, if there is a fixed base connection, will assist lessen the vibration of the pump body. Air operated diaphragm pump use precautions
The pneumatic diaphragm pump shares a similar operating principle with the plunger pump and is propelled by compressed air through the diaphragm's reciprocating deformation produced by volume variations in the volumetric pump. Air-operated diaphragm pumps can play a significant role in the use and contribution of value when used in accordance with certain guidelines and usage practices.
The following considerations should be made when operating a pneumatic diaphragm pump: making sure that the fluid's large particles don't exceed the pump's large safe through the particle diameter standard. To stop the pump from vibrating and causing static sparks to rub against the connecting pipe joints, tighten the pump. Make use of antistatic hoses. The grounding system must have a grounding resistance of less than 100 ohms, and its dependability should be tested and checked on a regular basis. Aside from avoiding heat sources and combustible and explosive materials, maintain adequate exhaust and ventilation. Avoid going beyond the pump's maximum permitted operating pressure. A pipeline pump's function may be hampered by compressed air exceeding its rated pressure, which can also result in property damage and personal injury.
According to the requirement to utilize a suitably high cross-sectional area of the wire, the pump on the grounding screw must be correctly and consistently grounded. Static sparks have the potential to create an explosion that results in personal injury and property damage. requirements for grounding in accordance with local laws, legal requirements, and the location of certain of the rules' unique requirements. In order to prevent personal damage, do not direct the exhaust port toward individuals or the work area because the pump exhaust may contain solids. The material that the sewage pump is transporting will be released from the exhaust muffler if the diaphragm fails. Make sure that the multi-stage pump drive air circuit system is clean and operating normally, and that the pump pressure's pipework can sustain the high output pressure that is reached. Make sure that the discharge from flammable and poisonous fluid pumps is connected to a secure location away from the work area.
The high pressure of the fluid may lead to serious personal injury and property damage, please do not carry out any maintenance work on the pump and the material pipe system when the pump is pressurised, if you want to do maintenance on the rotary pump, first cut off the air intake of the pump, open the bypass pressure relief mechanism to make the piping system unpressurised, and slowly loosen the connecting piping joints.
Please refrain from performing any maintenance on the rotary pump while it is pressurized due to the high fluid pressure, which can cause serious harm to people and property. Instead, turn off the pump's air intake, open the bypass pressure relief mechanism to depressurize the piping system, and gradually loosen the connecting piping joints. Make sure the conveyed fluid won't corrode or damage any parts that come into contact with the conveyor body, and ascertain that all operators understand how to operate and handle the pump safely, as well as the precautions involved. Meanwhile, don't let the pump idle for too long and operate it correctly.
Above is the electric diaphragm pump installation needs and air operating procedures in detail, if you follow the correct installation steps and operating instructions will extend the life of the machine. If there is a need to buy air operated diaphragm pumps, we can provide you with high quality machines and know the steps to install your machine.
