Top 4 Reasons for Excessive Power Consumption in Pumps
2024-06-04 16:48:39
Read:
Share:
Under normal circumstances, pumps do not require a lot of power. A prolonged period of excessive power consumption by a pump would not only result in higher production costs but also wear and damage to the machine. Consequently, it is imperative to look into the reason behind high pump power usage. The following are 4 reasons why pumps tend to run out of power. I hope you find it helpful. Incorrect Pump Size
Your pump may use excessive amounts of energy if it is too big or too tiny. On the one hand, a pump that is too tiny will not be able to handle the demands that your facility will make on it. Moreover, you might need to replace it sonner after wearing out. On the other hand, it can also happen that the large-sized pump you chose is not being fully utilized while causing excess energy to be wasted. Therefore, choosing the right size pump for the production situation can help you avoid energy wastage. Improperly Modulating the Packing Gland
Adjustment of the packing gland on the pump will also have an effect on the efficiency of the pump. When the packing gland has been overtightened, the pump might not be operating efficiencytly. To maintain the seal region well lubricated, the packing must leak slightly. The pump has to work harder to keep up when the area is not lubricated. Additionally, excessively tight packing may compress the pump's shaft, resulting in shaft drag. To tackle this issue, make sure the centrifugal pump packing was correctly installed by the installers. It could be necessary to make sure that enough drops are released within a specific time frame. Unsuitable viscosity
Make sure the fluid in the pump has a viscosity that is not excessively thick. When it is excessively thick, it will require more energy by the fluid resistance. It is important to choose the pump to the viscosity of the liquid. Wrong Rotation
If the pump is turning against its planned direction of rotation, it could consume more electricity. If the pump is rotating in the wrong direction, it will have to work harder because most pump impellers are not made to run in the opposite direction. You can make sure the drive unit is placed correctly and verify its power.
If all four of these reasons don't solve your pump's high power consumption, you need to consider purchasing a new pump. We can provide high-quality pumps for your production to improve your production efficiency and reduce costs. Welcome to get the latest price of pumps.
